These are the main and standard machines of ZCJK machine. All of the above machines include a free machine tool box. To find out about our block forming machine prices, please contact us.
ZCJK is a well-known brand among Chinese brick making machine manufacturers. We have 3 own factories in China, respectively in Beijing, Wuhan and Quanzhou. We manufacture different types of brick making machines with different accessories. Including manual, semi-automatic and fully automatic.
We are proud to say that our products are exported to more than 103 countries around the world including Vietnam, Cambodia, India, Indonesia, Malaysia, Saudi Arabia, Russia, Egypt, Libya, Algeria, Tanzania, Kenya, South Africa, Brazil and other countries, and are sold in many countries Set up sales and service center. We can provide you with high-quality and cost-effective machines.
After placing an order, our professional engineers will come to install and debug the machine, conduct irregular follow-up inspections, and enjoy lifelong high-quality after-sales service. We will provide our customers with the highest level of customer satisfaction.
Working principle of fully automatic block making machine
The fully automatic concrete block machine is designed for the production of concrete blocks used in various construction applications such as building walls, walkways, and roads. These machines employ a precise manufacturing process that guarantees uniform block sizes. The resulting blocks exhibit exceptional durability, high rigidity, and resistance to vibrations. They are engineered to withstand the demands of construction projects and provide long-lasting structural integrity.
The Process of fully automatic -Block Making
The fully automatic block making machine operates by following a series of important steps. Initially, precise measurements of raw materials like sand, cement, and aggregate are taken and placed into the machine's hopper (our fully automatic machines come with a three-stage batching system). Next, the machine transports the materials to the mixer using a conveyor system or bucket elevator.
The ingredients are mixed with water in the mixer to create a uniform and manageable blend. Next, the blend is moved to the block-making part of the machine using a belt conveyor. The machine contains a mold or molds that define the block's shape and dimensions.
When the mixture reaches the block forming section, it is uniformly spread out in the mold. Hydraulic cylinders or mechanical systems are used by the machine to apply pressure and firmly compress the mixture in the mold. This compression guarantees a sturdy and properly formed block.
After the compaction process, the machine demolds the block from the mold and transfers it to the curing area. Depending on the specific machine design, curing can be accomplished by natural air drying or using a temperature and humidity controlled curing chamber. This allows the block to solidify and gain strength.
After the blocks have achieved the desired level of curing, they are prepared for additional processing and storage. The machine may be equipped with a conveyor system or robotic arm to transport the solidified blocks to a designated location for stacking or palletizing.
Throughout the process, the machine's automated system controls and monitors each step, ensuring precise dosing, consistent mixing, accurate chunk formation and efficient operation.
To sum up, a completely automated block making machine works by accurately measuring and blending raw materials, compressing the mixture in a mold, curing the blocks, and then preparing the cured blocks for additional processing. The automated setup guarantees a smooth and productive process, leading to the creation of top-notch blocks.
The advantages of automatic concrete block-making machines
Firstly, it significantly increases productivity and efficiency in block production. The machine can produce a large number of blocks in a relatively short period, reducing labor requirements and accelerating construction timelines.
Secondly, the machine ensures consistent and precise block dimensions. This uniformity in size and shape enhances the overall quality and aesthetics of the constructed buildings. It eliminates variations and the need for manual adjustments, resulting in a more professional and standardized outcome.
Thirdly, automation reduces human error and improves the reliability of the block-making process. The machine's automated systems accurately measure and mix the raw materials, ensuring proper ratios and consistent quality. This minimizes material wastage, reduces costs, and enhances overall operational efficiency.
Furthermore, a fully automatic concrete block-making machine allows for customization and versatility. It can produce different types, sizes, and shapes of blocks to meet specific project requirements. This adaptability is crucial in catering to diverse architectural designs and construction needs.
Lastly, the machine's automation simplifies operation and maintenance. It features user-friendly interfaces and controls, making it easier for operators to learn and operate. Additionally, automated systems often include self-diagnostic capabilities, alerting operators to any potential issues and facilitating timely maintenance and troubleshooting.
How to choose the brick making machine model that suits you?
1. Level of automation: Determine the level of automation required based on your production requirements and labor availability. Fully automatic machines offer high efficiency with minimal human intervention, while semi-automatic machines offer a balance between automation and manual operation.
2. Production Capacity: Evaluate your target production capacity in terms of the number of bricks required per day or hour. Choose a machine that meets your production goals and accommodates potential future growth.
3. Mobility: Assess the need for machine mobility. If you need the flexibility to move your machine to different project locations, consider a portable or mobile model designed for easy transportation.
4. Budget: Define the budget for brick making machine investment. Consider the initial purchase cost, operating expenses and potential return on investment. Compare prices and features of different models to find the one that fits your budget.
5. After-Sales Service: Research the manufacturer’s reputation for after-sales service and support. Look for a supplier that offers comprehensive technical assistance, readily available spare parts and responsive customer support to ensure smooth operation and minimize downtime.
FAQ
Do you have an automatic brick making machine?
Yes, we have fully automatic brick making machines and manual brick making machines.You can choose different models according to the size of your factory.
How many bricks can be made per day?
It is determined by the type of brick making machine used and the number of hours the construction company works per day. A 1.8 ton machine of mine can produce 15,000 bricks per day and a 6.5 ton machine can produce 67,200 bricks in 8 hours. Furthermore, a 15-ton machine can produce 120,960 bricks and blocks in 8 hours.
What steel is the machine made of?
Our machines are manufactured by Shougang Group Heavy Steel, a steel brand in China famous for high quality. Have a high reputation.
Can different bricks be made?
Yes, different types of bricks can be made by changing molds.
Payment method?
T/T or L/C.